Groundwater Extraction & Treatment — GETS Program
Wisconsin
Fliteway has provided comprehensive operations and maintenance services for a Fortune 500 industrial manufacturer's groundwater extraction and treatment systems (GETS) program in Wisconsin, delivering 24+ individual project scopes spanning equipment rentals, control panel design, electrical upgrades, and ongoing operational support across multiple years.
The Challenge
A Fortune 500 industrial manufacturer headquartered in Wisconsin maintains an ongoing environmental remediation program that includes multiple groundwater extraction and treatment systems. These GETS systems require continuous operations, regular maintenance, periodic upgrades, and system expansion as the remediation program evolves over time.
Managing a long-term remediation program of this scale presents significant logistical and technical challenges. The treatment systems include groundwater extraction wells, oil-water separators, chemical treatment processes, PLC control systems, and discharge compliance monitoring.
The client needed a trusted equipment and services partner capable of handling the full spectrum of remediation support — from routine O&M tasks like pump testing and chemical treatment to major capital projects such as new control panel design and fabrication.
The Solution
Fliteway serves as a comprehensive remediation equipment and services provider for the GETS program, delivering a wide range of project scopes under the ongoing partnership. Over the course of the program, Fliteway has completed more than 24 individual projects, each tailored to the specific needs of the moment.
Routine operations and maintenance services include groundwater extraction system monitoring, extraction well pump testing and rehabilitation, oil-water separator maintenance, chemical treatment system operation, and compliance sampling and reporting.
Beyond routine O&M, Fliteway has provided significant capital improvement projects. These include the design and fabrication of new PLC-based control panels to replace aging relay-logic controls, variable frequency drive (VFD) system installations, electrical distribution upgrades, and SCADA monitoring integration.
As the remediation program has expanded, Fliteway has designed and built additional extraction well control panels to bring new wells online.
Equipment rental has also been an important component of the program, with Fliteway providing temporary pumping equipment, treatment components, and monitoring instruments.
Results
The multi-year partnership has resulted in the successful delivery of 24+ individual project scopes, ranging from routine maintenance tasks to major system upgrades.
Control panel upgrades from relay logic to PLC-based systems have improved operational reliability, reduced maintenance requirements, and enabled remote monitoring capabilities. VFD installations have optimized pump operation and reduced energy consumption.
The program's growth — including the addition of new extraction well control panels — reflects both the evolving remediation objectives and the confidence the client places in Fliteway's engineering and fabrication capabilities.
Technical Details
Groundwater Extraction Wells
The GETS program manages a network of extraction wells that capture contaminated groundwater for above-ground treatment. Fliteway provides pump testing services to evaluate well and pump performance.
Oil-Water Separators & Chemical Treatment
Oil-water separators in the treatment train remove free-phase and emulsified petroleum product from the extracted groundwater. Chemical treatment systems include injection pumps for reagent addition and pH adjustment.
PLC Control Upgrades & VFD Systems
Legacy relay-logic control panels have been systematically upgraded to modern PLC-based control systems. Variable frequency drives have been installed on extraction pumps and blowers to optimize motor speed and reduce energy consumption.
SCADA Monitoring
SCADA monitoring has been integrated into the GETS program to enable remote oversight of system operations, providing real-time visibility into pump status, flow rates, water levels, and alarm conditions.
Key Deliverables
- Groundwater extraction system operations and maintenance
- Extraction well pump testing and rehabilitation
- Oil-water separator maintenance and media replacement
- Chemical injection system operation and supply
- pH adjustment system operation and calibration
- PLC control panel design and fabrication
- Relay-to-PLC control system upgrades
- Variable frequency drive (VFD) installation
- Electrical distribution upgrades
- Extraction well control panel expansion
- SCADA monitoring integration
- Equipment rental for interim and seasonal operations
- Compliance sampling and regulatory reporting
- Emergency response and system troubleshooting
Have a Similar Project?
Fliteway provides long-term operations and maintenance programs for groundwater extraction and treatment systems. From routine O&M to major system upgrades and expansions, we serve as a single-source partner for environmental remediation equipment and services.
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