Turnkey Treatment Platforms
Fliteway designs and builds complete environmental treatment systems packaged inside custom enclosures of every scale — from small portable trailers to full-size prefabricated buildings. The entire treatment train is fabricated, wired, programmed, and tested in our Cudahy, Wisconsin facility, then shipped ready for hookup and start-up.
A containerized system is more than a treatment train bolted to a skid. It is a purpose-built enclosure — insulated, lit, climate-controlled, contained, and electrified — with the complete process, controls, and safety package installed and proven before it leaves the shop. For the site team, a containerized delivery means setting the unit in place, connecting utilities, and walking through start-up, not coordinating mechanical, electrical, controls, and HVAC trades across weeks of field work.
Fliteway has been containerizing remediation equipment for decades. We build the structure, the process piping, the electrical distribution, the control panels, and the instrumentation under one roof, which lets us test the system as a whole before it ships. When the project calls for something bigger than a standard shipping container, we scale up to prefabricated buildings. When the project calls for something smaller or mobile, we scale down to trailers. The treatment train drives the enclosure, never the other way around.
This is the work we are happiest doing: complete, coordinated, tested systems that arrive ready to run.
Fliteway sizes the enclosure to the project. Every platform below includes factory-installed mechanical, electrical, controls, and safety systems — the only decision is how mobile, how large, and how permanent the deployment needs to be.
Small DOT-compliant trailers for pilot testing, emergency response, and short-duration or relocating projects. Quick-disconnect utility connections, cam-lock piping, and plug-and-play electrical let a crew mobilize, operate, and demobilize without permanent infrastructure. Ideal for investigations, stop-gap treatment, and proof-of-concept deployments.
Road-legal 48-ft and 53-ft dry-van and flatbed platforms for mobile treatment programs that move between sites. Full climate control, LED lighting, vent fans, insulation, secondary containment, and a single lockable access point. Fliteway has delivered 25-GPM PFAS treatment trailers on this platform for multi-site remediation programs.
Modified 8-ft, 10-ft, 20-ft, and 40-ft ISO shipping containers for permanent and semi-permanent installations. Weather-tight, secure, stackable, and shippable by truck, rail, or sea. The most common platform for long-term SVE, groundwater, and PFAS treatment systems. Interior outfitted with insulation, lighting, HVAC, and the full treatment train.
Double-wide, side-by-side, or end-to-end container configurations when a single CONEX cannot fit the treatment train. Used for higher-flow SVE, combined vapor and water treatment, and systems with large ancillary equipment (compressors, oxidizers, heat exchangers). All piping and electrical are coordinated across enclosures for a single unified tie-in.
Purpose-built modular buildings for the largest and most permanent deployments — multi-process treatment plants, long-term O&M facilities, and installations that need integrated office, instrumentation, and storage space alongside the treatment system. Engineered to local structural, electrical, and fire codes and delivered turnkey.
Some projects call for a hybrid — a CONEX tied into a skid pad, a trailer paired with a containerized blower package, or a building with an attached tank farm. Fliteway engineers the entire delivery as one coordinated package so the site team receives a single turnkey system no matter how many enclosures it spans.
Regardless of the outer shell, a Fliteway containerized delivery includes the same coordinated package of mechanical, electrical, controls, and safety systems — all installed, wired, and tested in our shop before the unit ships.
Blowers, pumps, treatment vessels, moisture separators, phase separators, air strippers, GAC vessels, chemical feed systems, piping, valves, and instrumentation — all selected, sized, and integrated for the project’s specific flow, pressure, and contaminant profile.
Main disconnect, distribution panel, motor control center, VFDs, and a UL 508A-listed control panel. PLC- or relay-based logic with an HMI, safety interlocks, alarm annunciation, and remote telemetry for off-site monitoring. Single utility tie-in point for the site electrician.
Spray-foam sound and thermal insulation on walls and ceiling, unit heaters for freeze protection, thermostat-controlled ventilation, interior LED lighting, and GFCI receptacles. Year-round operation in any climate, with bed-liner non-slip floor coating for safe personnel access.
Secondary containment with leak detection switch, E-Stop, fire extinguisher, lockable personnel access doors, equipment guards, and all labeling and signage required for operator safety and regulatory compliance.
Every containerized project follows the same disciplined workflow — from concept through factory acceptance testing to field start-up.
Flow rates, contaminant profile, discharge limits, site power, climate, access, and schedule. We choose the enclosure type and size around the treatment train the project actually needs.
P&IDs, mechanical arrangement drawings, electrical single-lines and conduit layouts, control system narrative, instrumentation schedules, and equipment submittals — all reviewed and approved before fabrication begins.
Enclosure modification, process piping, equipment mounting, electrical wiring, control panel build, PLC programming, and HMI configuration — all completed at our Cudahy, Wisconsin facility.
Pipe pressure testing, instrumentation loop and calibration checks, alarm testing, electric and manual valve operation, motor and megger testing, and full logic testing — documented and, when requested, witnessed on-site or remotely by the customer.
Delivery and placement coordinated with the site team, followed by field start-up, operator training, and as-built drawings. Long-term O&M, remote telemetry, and spare-parts support are available for every platform.
Fliteway packages complete treatment trains for the contaminants and site conditions environmental consultants deal with most. Each application below has shipped from our Cudahy, Wisconsin shop inside trailers, CONEX containers, or prefabricated buildings.
Extraction well manifolds, transfer and metering pumps, oil/water separators, air strippers, bag filtration, and liquid-phase GAC polishing — assembled, plumbed, and wired as one enclosure. Typical flows from a few GPM pilot systems to 200+ GPM full-scale plants, with discharge instrumentation sized to permit limits.
Granular activated carbon, ion-exchange resin, and foam-fractionation platforms for PFOA/PFOS and short-chain PFAS, packaged with pre-filtration, breakthrough sampling ports, and change-out access designed into the enclosure. Containerization suits PFAS work especially well because treatment trains and media strategies often evolve as regulations and monitoring data change — the platform moves and adapts.
SVE and dual-phase extraction systems for UST releases, dry-cleaner sites, and industrial solvent plumes: rotary-lobe and liquid-ring blowers, knockout tanks, vapor-phase GAC or catalytic/thermal oxidation, and LEL monitoring with automatic shutdown — the classic remediation package, delivered as a single tested unit.
Temporary treatment for excavation and foundation dewatering on brownfield and urban construction sites: solids settling, bag filters, GAC, and flow totalization to meet sewer-discharge or surface-water permits. Rental-fleet units deploy in days and demobilize just as fast when the pour is done.
Choose containerized when:
A fixed treatment building fits better when:
Fliteway builds both — and hybrid approaches, like containerized process trains installed inside client buildings — so the recommendation follows the project, not our product line.
Containerized systems tie together almost every discipline Fliteway offers. Explore the underlying capabilities that go into each enclosure we deliver.
SVE and dual-phase extraction treatment trains packaged inside CONEX, trailer, or building enclosures, with vacuum blowers, knockout pots, and vapor-phase treatment integrated end-to-end.
Air strippers, oil-water separators, GAC vessels, metals precipitation, and chemical feed — all packaged for deployment as a complete water treatment enclosure or building.
GAC, ion exchange, and foam fractionation PFAS platforms packaged in mobile trailers, CONEX enclosures, and full buildings for rapid site deployment.
UL 508A-listed control panels, PLC programming, HMI configuration, VFDs, and remote telemetry — integrated into every enclosure we build.
Pre-built containerized and trailer-mounted systems available for short- or long-term rental, with rapid mobilization for emergency response and pilot programs.
Long-term O&M, remote monitoring, media changeouts, and control system upgrades for every containerized platform Fliteway delivers.
Whether you need a pilot-scale trailer, a mobile treatment platform, a shipping-container system, or a full prefabricated treatment building, our engineering team can scope, design, and build a complete turnkey solution. Contact us to discuss your site conditions, flow rates, and deployment timeline.
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